Questions and Answers 

Apr 13, 2006, Dave Barton

Q. Our new project involves welding a 2.5-in. thick piece of AR400 steel to a 2-in. thick piece of mild steel using a 0.5-in. fillet weld, 32 in. long....

Understanding Bend Tests 

Mar 21, 2006, Omer W. Blodgett

Figure 1: In a bend test, a flat strap of metal is bent into a U-shape, stretching the material on the outer surface of the "U," while compressing the...

Speedy finishing tool 

Mar 21, 2006

Dynabrade Inc.(www.dynabrade.com) has introduced an electric finishing tool for producing line-scratch finishes on stainless steel and other materials....

Welding Specialists curb corrosion 

Mar 21, 2006, Richard Harris

Ty Roberts, plant manager: Traceability is key to our success. Welders use a backing rim on the bottom of a Type 304 stainless steel cylinder to maintain...

MISTRAS Holdings Group acquires Code Services 

Mar 21, 2006

The capabilities at eMachineShop have been expanded. MISTRAS Holdings Group, a provider of non-destructive testing services based in Princeton Junction,...

One man's trash is another's treasure 

Mar 21, 2006

By Larry Haftl, special to WDF Used robots could have a lot of productive life left in them. There are many used robots available on the market. Paint...

Barton's Q & A 

Mar 21, 2006, Dave Barton

This column is sponsored by Penton and the Lincoln Electric Co., Cleveland. Dave Barton is a senior welding engineer in the Application Engineering Group...

New twists on roll bending 

Mar 21, 2006, Richard Mandel

By Richard Mandel, senior editor A shopworker assays a metal plate as it runs through a roll bender. Diagram showing contact points when rolling a cone...

Helping people who have to make a living 

Feb 17, 2006, Richard Harris

Roy Lanier instructs Michael Howard as he sets up an oxyfuel cutting torch. At Pitt Community College, Greenville, N.C., welding students start with the...

Barton's Q&A 

Feb 17, 2006, Dave Barton

Q: I am making a replacement fire place grate of 0.75-inch thick mild steel. My problem-is that the grate keeps burning up. I am trying to determine which...

Voice command system turns machines on 

Feb 17, 2006

Frank Maleno at Heat-Fab uses voice commands to control a spot welder. Necessity, we often hear, is the mother of invention. If that is true, then resourcefulness...

Larger welds don't always make stronger connections 

Feb 17, 2006, Omer W. Blodgett

Figures 1 and 2: The initial design specified a 1-in. fillet weld to join the shaft to the gear. Figure 3: A combination partial joint penetration groove...

An elegant solution 

Feb 17, 2006, Kimberley Gilles

Figure 1. Conventional welding sinusoidal wave with 50 percent positive and 50 percent negative polarities. Figure 2. Conventional square wave with 50...

Sawing the moody metal 

Feb 10, 2006

A carbide-tipped blade with triple-set tooth design provides good swarf clearance for long tool life. by Paul Duffy, Babco Milford Bandsaws Edited by...

No heat, No burrs, only fast fit-up ready cutting 

Jan 27, 2006, Richard Harris

Bob Gardner cuts through 0.188-inch thick aluminum to shorten a truck bed. A soft-grip side handle increases control for cutting a 40-degree bevel on...

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